The quality of the primary packaging of pharmaceutical products plays a very important role in the quality and shelf life of Final product packs. It must protect content against all adverse external influences that can alter the properties of the product, e.g., moisture, light, oxygen and temperature variations, biological contamination, etc. Commitment to good manufacturing practices (GMP) compliance as required by the pharma industry is the topmost priority of Clearpack. Here is a glimpse of popular solutions:
Rinsing Machines
TORQ Range of Rotary Rinser meets the 21 CFR part 11 compliance by Pharmaceutical Industries and provides required cleaning for the interior of the containers in medicines production lines before the next step of liquid filling.
TORQ range of Rinser machines can have multiple cleaning treatments, like blowing with clean air, blowing with ionized air, vacuum suction, cleaning with water/cleaning solutions.
Salient Features: -
Rinsing Mechanism:
Rinser with Air Blowing Treatment: The Rinser is equipped with a Compressed Air Filtering system composed of Oil removing filtration degrees of 0.6 μm. As well as the final filter equipped with a filtration degree of 0,003 μm (air or gas).
Rinser with Suction Treatment: Each nozzle is surrounded by a slight vacuum chamber (suction cup) and is positioned, during the blowing phase, close to the bottle mouth. These cups relate to a central rotating manifold by a timing ring. During the working cycle, a side-channel exhaust fan removes contaminants and air from the bottles by vacuum. ·
Rinser equipped with Air Ionizing treatment: Each nozzle is equipped with a high-tension ionizer (8 kV) and blows ionized air inside the bottles. Ionized air blown into bottles allows the detachment of the dust particles from the inner surface of the bottles. The supply includes the AC high voltage (8 kV) feeder. The ionization device is controlled from the operator panel. ·
Rinser equipped with Water Rinsing treatment: It is possible to provide a recovery tank that can be used for recirculating the liquid for cleaning purposes.
Linear Flow Meter Filling Machine
The LFM series of filling machines are inline intermittent machines equipped with flow meter technology (volumetric measuring principle). For the liquids that are conductive, Magnetic Flow Meters are employed for each nozzle. For liquids that are non-conducive, Mass Flow Meters are used for each nozzle. Both the Magnetic and Mass Flow Meters are applied for measuring the liquid with a recipe-based control system (from HMI) for accurate and repeatable filling of both large and small volumes.
Capping Solution for Pharma Industry
TORQ provides a complete range of Capping solutions starting from linear Single Head Servo Capper for low speeds to Rotary Cappers with 3 to 20 capping heads. The machines are capable of handling Glass, PET, HDPE all kinds of bottles for speeds ranging from 15 to 400 bpm.
TORQ capping machines are suitable for handling all types of closing applications; press-on Caps, Aluminium screw, CRC Caps, Pre threaded, oriented, dispenser, pump, and triggers.
Depending on the type of Cap, the machine can be equipped with special capping heads:
Clearpack manufactures Torq Rinsing, Filling & Capping Machines in India under license manufacturing.